Durgapur Steel Plant

SAIL Durgapur Steel Plant

The Durgapur Steel Plant (DSP), a key unit of the Steel Authority of India Limited (SAIL), stands as a testament to India's industrial advancement. Located in Durgapur, West Bengal, DSP is renowned for its integrated steel production facilities, technological innovations, and significant contributions to the nation's infrastructure development.

Historical Background

Established in the late 1950s with assistance from the United Kingdom, DSP commenced operations in 1959. It was among the first integrated steel plants set up in India, marking a significant milestone in the country's journey towards industrial self-reliance. Over the decades, DSP has evolved into a leading producer of long steel products and holds the distinction of being the only producer of forged railway wheels and axles in the country.

Infrastructure and Facilities

DSP boasts a fully integrated steel production setup, encompassing:

• Raw Material Handling: Efficient systems for the intake and processing of essential raw materials.
• Ironmaking: Advanced blast furnaces converting raw materials into molten iron.
• Steelmaking: State-of-the-art steel melting shops producing high-quality steel.
• Rolling Mills: Including medium structural mills, wire rod mills, and merchant mills, shaping steel into various forms.
• Wheel & Axle Plant: Specialized facility for manufacturing forged railway wheels and axles.

Continuous modernization efforts ensure that DSP remains at the forefront of steel production technology.

Product Portfolio

Forged Railway Wheels & Axles

DSP is the sole producer of forged railway wheels and axles in India, catering to the requirements of Indian Railways and other global clients. The plant has adopted advanced technologies to manufacture high-quality wheels, including monobloc wheels of international standards.

Long Steel Products

The plant produces a variety of long steel products, including:Medium

• Merchant Products: Used in construction and infrastructure projects.
• Structural Steel: Essential components in building frameworks and industrial structures.
• Wire Rods: Serving the construction and manufacturing industries.

These products cater to sectors like construction, transportation, and heavy engineering.

Technological Advancements

DSP continually invests in technological upgrades to enhance efficiency and product quality. Notable advancements include:

• Modernization of Steelmaking Facilities: Installation of new 110-ton converters equipped with advanced features to improve productivity and environmental performance. sms-group.com
• Continuous Casting Technology: Implementation of state-of-the-art bloom casters with features like hydraulic oscillating tables and advanced cooling systems, ensuring high-quality steel production. AIST

Environmental Stewardship

In alignment with SAIL's commitment to sustainable development, DSP implements various environmental conservation measures, including:

• Emission Control: Utilization of advanced technologies to minimize air and water pollution.
• Waste Management: Efficient handling and recycling of industrial waste.
• Green Initiatives: Development of green belts and afforestation programs within and around the plant premises.

Notably, DSP has initiated trials to replace a portion of coke breeze with bamboo biochar in its sintering process, aiming to reduce CO₂ emissions by 15-20% per metric ton of crude steel produced.

Workforce and Community Engagement

DSP prides itself on a skilled and dedicated workforce, which has been instrumental in its achievements. The plant also actively engages with the local community through Corporate Social Responsibility (CSR) initiatives focusing on education, healthcare, and infrastructure development.

Conclusion

The SAIL Durgapur Steel Plant exemplifies India's capabilities in large-scale steel production, technological innovation, and sustainable practices. Its contributions to the nation's infrastructure, especially in supplying forged railway wheels and axles, underscore its pivotal role in driving India's growth and development.

Contact Us :
B B Roy | GM (PR) &CoC, Durgapur Steel Plant
Email : cocprdsp@gmail.com
Tel : 91-343-2574318